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4 meter cubic fixed dome biogas digester plant

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Biogas digester resources

Resources for biogas digester / methane generator:

  1. http://takamotobiogas.com/biogas/payg-biogas/
  2. http://textbook.s-anand.net/ncert/class-xii/biology/10-microbes-in-human-welfare
  3. http://biogas-technology.blogspot.com/2012/12/biogas-plant-photos.html
  4. http://bio-gas-plant.blogspot.com/2011/09/biogas-plant-construction-fixed-dome.html
  5. http://paksc.org/pk/biogas-plant-design/1144-design-construction-and-installation-of-biogas-plant
  6. http://biogas-technology.blogspot.com/2012/12/biogas-plant-wallpapers.html
  7. http://biogas-technology.blogspot.com/2013/06/homemade-diy-biogas-plant-digester-step.html
  8. http://biogas-technology.blogspot.com/2013/10/homemade-medium-size-biogas-plant-for.html
  9. http://www.homepower.com/articles/home-efficiency/equipment-products/home-cookin-homemade-biogas/page/0/1
  10. http://hestiahomebiogas.com/gallery-2/
  11. http://www.ecotippingpoints.org/our-stories/indepth/china-biogas.html
  12. http://takamotobiogas.com/biogas/how-biogas-works/
  13. http://paksc.org/pk/biogas-plant-design/item/1014-vacvina-biogas-model-construction-video.html
  14. http://www.ceres.org.au/greentech/Projects/Energy/howitworks.html
  15. http://www.habmigern2003.info/biogas/methane-digester.html

Biogas digester types

The two main digester types of digesters are the continuous and the batch.

Continuous digesters have a constant throughput of material, and

Batch digesters extract the gas from a contained batch of material, which is then emptied and a new batch added.

Want to construct your own biogas biodigester? Click here!

biogas digester system or components

The biogas digester is the system component where the animal, human and other organic wastes are introduced, usually as a slurry with water, to break down anaerobically.

A storage container is used to hold the gas produced, from which it is piped for burning as a fuel. Variable volume storage (i.e. flexible bag or floating drum) is easier, cheaper and more energy efficient than high pressure cylinders, regulators or compressors.

When the digester is emptied, the spent effluent is dried for later reuse as a fertilizer.

Microbes in biogas digester

Biogas is a mixture of gases (containing predominantly methane) produced by the microbial activity and which may be used as fuel. You have learnt that microbes produce different types of gaseous end-products during growth and metabolism. The type of the gas produced depends upon the microbes and the organic substrates they utilise. In the examples cited in relation to fermentation of dough, cheese making and production of beverages, the main gas produced was CO2.

However, certain bacteria,which grow anaerobically on cellulosic material, produce large amount of methane along with CO2 and H2. These bacteria are collectively called methanogens, and one such common bacterium is Methanobacterium. These bacteria are commonly found in the anaerobic sludge during sewage treatment. These bacteria are also present in the rumen (a part of stomach) of cattle. A lot of cellulosic material present in the food of cattle is also present in the rumen. In rumen, these bacteria help in the breakdown of cellulose and play an important role in the nutrition of cattle. Do you think we, human beings, are able to digest the celluose present in our foods? Thus, the excreta (dung) of cattle, commonly called gobar, is rich in these bacteria. Dung can be used for generation of biogas, commonly called gobar gas.

The biogas plant consists of a concrete tank (10-15 feet deep) in which bio-wastes are collected and a slurry of dung is fed. A floating cover is placed over the slurry, which keeps on rising as the gas is produced in the tank due to the microbial activity. The biogas plant has an outlet, which is connected to a pipe to supply biogas to nearby houses. The spent slurry is removed through another outlet and may be used as fertiliser. Cattle dung is available in large uantities in rural areas where cattle are used for a variety of purposes. So biogas plants are more after build in rural areas. The biogas thus produced is used for cooking and lighting.

Biogas digester energy

Each kilogram of biodegradable material yields around 0.4 m³ (400l) of gas.

So in practice, in small scale waste to energy systems, if you have some livestock, plus kitchen and human waste you can meet your cooking and lighting needs easily:

• 2 gas rings for a couple of hours a day will use between 1-2 m³

• Gas lights need around 0.1 m3 (100l) per hour.
 
Driving any kind of engine (eg a generator or a pump) is, however, way beyond the domestic-scale. (Better to go for algal biodiesel!)

Biogas digester lay out

Biogas digester disadvantages

Most practical to be generated and used at the source of the waste. This is because the energy needed to compress the gas for transport, or convert it into electricity is excessive, reducing the efficiency of biogas energy production.

For safety, basic precautions (see below) must be adhered to.

Biogas digester advantages

Makes good use of organic wastes. You can obtain fuel from sewage sludge and animal slurries first, and prevent runoff and methane emissions at the same time – and you still get fertiliser at the end of the process.

Is a clean, easily controlled source of renewable energy.

Uses up methane, a powerful greenhouse gas.

Reduces pathogen (disease agent) levels in the waste.

Residue provides valuable organic fertilizer.

Simple to build and operate.

Low maintenance requirements.

Can be efficiently used to run cooking, heating, gas lighting, absorption refrigerators and gas powered engines.

No smell (unless there’s a leak, which you’d want to know about and fix immediately anyway!).

Biogas digester temperature

How long you leave the material in a batch digester depends on temperature (2 weeks at 50°C up to 2 months at 15°C). 

The average is around 1 month – so gauge how much material you will add each day, and multiply it by 30 to calculate the size of the digester.

While anaerobic digestion occurs between 32° F (0°C) and 150° F (65°C), the optimum temperature range for methane generating microbial activity is 85°F (29°C) to 95° F (35°C).

Little gas production occurs below 60°F (16°C). 

In colder climates placing the digester in a greenhouse, and perhaps using some of the methane to warm the system, are possible strategies.

Biogas digester size

If generating methane from manure, collect dung for several days to determine average daily dung production. 

On this basis, the appropriate size biogas digester plant can be calculated.

For example, where 55 kg of dung a day is available a 8 m3 plant is warranted; where it’s only 6 kg of dung a day, a 1 m3 plant will suffice.

For a family of 8 with a few animals (say 8-10 cows), a 10m³ digester is a commonly used size in India, with 2 m³ gas storage.

Biogas digester design

DIY Biogas: Make and Use Your Own Renewable Natural Gas

Make your own homemade natural gas from food scraps, garden trimmings, and animal waste!
Understand how to craft a recipe to make your own renewable energy substitute for natural gas and propane.
DIY Biogas contains complete plans and parts lists with active links to build two different biogas generators that help you learn, understand, and grow your biogas operation. With this hands-on, minds-on guide, you’ll gain the knowledge and experience you need to convert waste into energy. Whether you’re looking for a unique science project or want to cook meals with your own backyard biogas, this book is the most practical place to start.
With fuel prices and scarcity on the rise, it’s time to re-learn how to meet our own energy needs. Start today and harvest your own local, renewable energy resource tomorrow!